Hydraulic Load Testing Rigs for Structural Integrity Analysis

Powerful hydraulic systems designed for safe, repeatable, and high-capacity load testing in critical structures
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Overview

Hydraulic Load Testing Rigs

Hydraulic load testing rigs play a vital role in validating the load-bearing capabilities of bridges, cranes, structural anchors, lifting equipment, and post-tension systems. These rigs apply controlled force through precision-engineered hydraulic cylinders and pumps, offering both static and dynamic testing capabilities. Designed for portability, durability, and accuracy, these systems allow on-site engineers to conduct proof load testing, fatigue assessments, or compliance checks with minimal disruption to operations. Across North America, B2B clients rely on Load Force Measurement to supply complete hydraulic load testing setups—customized for test requirements and field conditions. Our hydraulic rigs integrate load cells, digital controllers, and data acquisition tools to deliver real-time monitoring and precise control over applied force. We enable industries to meet safety standards, prevent failure risks, and document structural performance with confidence—all backed by our engineering expertise and commitment to innovative, field-ready solutions
Explore

GAO Tek Portable Hydraulic Load Testing Kit
Includes dual-acting cylinder, hand pump, and load sensor for mobile applications

GAO RFID Wireless Load Cell Module
Enables real-time monitoring of applied load through rugged wireless units

GAO Tek High-Tonnage Cylinder with Load Feedback
Ideal for testing bridge supports, foundation elements, or crane anchors

GAO RFID Industrial Control Gateway
Integrates with PLCs and SCADA systems for automated force cycling

GAO Tek Compact Hydraulic Controller
Offers digital pressure and displacement control with multi-point calibration

Software and Systems

GAO Tek Load Test Logging Interface (LTI)
Captures time-series data from load cell feedback and pressure transducers

GAO RFID Structural Test Report System
Generates PDF certifications, test curves, and failure alerts for compliance

Core Components

Hardware Products (from GAO Tek & GAO RFID)

Partnerships

Trusted Systems Through Strategic Partnerships

In addition to offering products and systems developed by our team and trusted partners for Hydraulic Load Testing Rigs, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.

Key Features and Functionalities

High-Capacity Load Application (up to 1,000 tons)

Closed-Loop Hydraulic Control for Accuracy and Repeatability

Built-In Load Monitoring via Load Cells or Pressure Sensors

Remote Operation and Data Logging Capabilities

Modular Designs for Field Transport and Fast Setup

Pressure Relief and Fail-Safe Valves for Safety

Compatibility

  • Compatible with steel and concrete structures, bridge decks, anchors, and poles
  • Integrates with standard and wireless load monitoring systems
  • Supports analog or digital signal output for test equipment
  • Fits with manual or automated hydraulic control circuits
  • Available in skid-mounted or case-packed formats for mobile deployment

Applications

  • Proof Load Testing of Bridges and Structural Anchors
  • Post-Tension Tendon Verification and Lift-Off Force Measurement
  • Crane and Lifting Gear Certification
  • Pile Load Testing and Soil Anchor Validation
  • Load Frame and Custom Test Rig Calibration
  • Construction Load Path Analysis and Temporary Structure Testing

Industries We Serve

  • Civil and Structural Engineering
  • Heavy Construction and Infrastructure
  • Utilities and Energy Sectors
  • Rail and Transportation
  • Defense and Aerospace Ground Testing

Industries We Serve

  • Civil and Structural Engineering
  • Heavy Construction and Infrastructure
  • Utilities and Energy Sectors
  • Rail and Transportation
  • Defense and Aerospace Ground Testing

Relevant U.S. and Canadian Industry Standards

  • ASTM D1143
  • ACI 318
  • ASME B30.20
  • CSA S6 (Canadian Highway Bridge Design Code)
  • OSHA 1926 Subpart CC

Case Study 1: Bridge Support Load Testing in New Jersey

A DOT contractor used our portable hydraulic rigs to verify load-bearing capacity on newly installed bridge girders. Digital logs from GAO-integrated systems helped certify each test for public safety compliance

Case Study 2: Post-Tension Verification for Parking Garage (Dallas, TX)

A structural contractor used Load Force Measurement hydraulic systems to monitor lift-off forces during tendon stressing. Real-time data ensured tension levels met design specifications, reducing risk of long-term cracking

Case Study 3: Pile Load Test in Vancouver, BC

A geotechnical firm conducted a full-scale pile test using our high-tonnage hydraulic setup paired with GAO Tek wireless sensors. The results confirmed settlement behavior matched engineering predictions, supporting permit approval

Case Studies

Need a hydraulic load testing rig customized for your project?

Contact Us now to connect with our engineering team. Load Force Measurement delivers field-proven, high-precision hydraulic systems for structural integrity testing

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