Next-Gen Wireless Load Cell Modules for Smarter Measurement
Overview
Tension Load Cells
Wireless load cell modules are transforming how industries monitor and measure force, stress, and weight. These compact, high-precision systems eliminate cumbersome wiring, enhance mobility, and ensure continuous data transmission in challenging environments. Designed for flexibility and real-time monitoring, they integrate seamlessly into structural health systems, construction sites, industrial machinery, and smart infrastructure. From high-load applications to remote sensing needs, wireless load cells simplify calibration, reduce installation costs, and increase operational efficiency.
Load Force Measurement is a North America-based B2B company known for delivering robust, reliable load measurement solutions tailored to meet evolving industry needs. We offer advanced wireless load cell modules that integrate seamlessly with modern monitoring systems. As a trusted partner across sectors, we support clients with expert consultation, cutting-edge products, and technology backed by rigorous quality assurance processes
1. Load Sensing Hardware
Primary Sensor:
- GAO Tek Strain Gauge Load Cell Sensor Module
- Features: High-precision load sensing with full-bridge strain gauge technology.
- Output: Analog voltage signal proportional to load.
Signal Conditioning:
- GAO Tek Signal Amplifier and Conditioner
- Purpose: Converts low-voltage output from the load cell into amplified digital signals.
- Integration: Works with GAO DAQ modules for real-time processing.
2. Wireless Transmission Unit
Transceiver Module:
- GAO RFID 433 MHz Active RFID Reader and Transmitter Module
- Role: Transmits load data wirelessly up to 100 meters line-of-sight.
- Features: Low power consumption, configurable data intervals, anti-collision protocol.
Alternative (for long-range or remote applications):
- GAO RFID LoRa-Based Wireless Transmitter
- Role: Offers extended range (up to 10 km) with strong signal integrity in industrial zones.
- Use Case: Ideal for structural health monitoring or remote installations.
3. Data Acquisition and Edge Processing
Edge Interface:
- GAO Tek Wireless Data Acquisition Module
- Features: Supports multi-channel sensor input, real-time sampling, onboard processing.
- Function: Filters, timestamps, and formats data before cloud upload.
Optional Edge Gateway:
- GAO RFID IoT Gateway with Edge Analytics
- Features: MQTT/HTTP protocols, supports both cloud and local server integration.
- Benefit: Enables local decisions and reduces cloud dependence for urgent alerts
4. Power Supply Unit
Primary Power Source:
- GAO Tek Industrial Rechargeable Battery Pack
- Features: Designed for rugged environments, long operational life, supports solar charging.
Backup Option:
- GAO RFID Energy-Harvesting Module
- Use Case: Captures energy from vibrations or ambient light in hard-to-service locations.
5. Monitoring & Analytics Software
Software Platform:
- GAO RFID Web-Based Real-Time Monitoring Dashboard
- Features:
- Remote load monitoring
- Load threshold alerts (SMS/email)
- Data logging and visualization
- Compatible with multiple sensor nodes
- Features:
Integration API:
- GAO Tek RESTful API Kit for Sensor Data
- Enables connection with third-party dashboards or industrial control systems.
6. Enclosure and Environmental Protection
Protective Housing:
- GAO RFID IP67-Rated Industrial Enclosure
- Features: Dust-tight, waterproof, UV-resistant
- Use Case: Ensures safe field deployment in construction, marine, or energy sites
Wireless Load Cell Module – GAO-Based System Design
Hardware Products (from GAO Tek & GAO RFID)
Partnerships
Expanded Offerings with Global Technology Partners
Key Features and Functionalities
High Measurement Precision
Enables accurate tension force readings under fluctuating or static loads.
Wide Load Capacity Range
Durable Construction
Configurable Outputs
Fail-Safe Design
Real-Time Monitoring
Compatibility
- Industrial DAQ and monitoring systems
- SCADA and PLC-based process control
- Wireless telemetry and IoT platforms
- Calibration tools and mobile test setups
- PC-based analysis software for remote diagnostics
Applications
- Crane and hoist load monitoring
- Structural cable tension verification
- Lifting and rigging operations
- Conveyor and pulley system diagnostics
- Industrial test stands and automation frameworks
- Bridge and tower stress monitoring
Industries We Serve
- Civil and Structural Engineering
- Logistics and Material Handling
- Aerospace and Defense
- Energy and Utilities
- Oil & Gas Exploration
- Automotive and Rail Transport
Industries We Serve
- Civil and Structural Engineering
- Logistics and Material Handling
- Aerospace and Defense
- Energy and Utilities
- Oil & Gas Exploration
- Automotive and Rail Transport
Relevant U.S. and Canadian Industry Standards
- ASTM E74
- ISO 376
- ASME B106
- CSA S157
Case Study 1: U.S. Wind Turbine Structural Testing (Colorado)
A wind energy firm used Load Force Measurement’s compression load cells to monitor axial loads on turbine foundations. The sensors delivered continuous load tracking during field testing, helping engineers validate structural design performance and fatigue resistance.
Case Study 1: U.S. Wind Turbine Structural Testing (Colorado)
A wind energy firm used Load Force Measurement’s compression load cells to monitor axial loads on turbine foundations. The sensors delivered continuous load tracking during field testing, helping engineers validate structural design performance and fatigue resistance.
Case Study 1: U.S. Wind Turbine Structural Testing (Colorado)
A wind energy firm used Load Force Measurement’s compression load cells to monitor axial loads on turbine foundations. The sensors delivered continuous load tracking during field testing, helping engineers validate structural design performance and fatigue resistance.
Case Studies
Ready to elevate your force measurement capabilities?
Visit our Contact Us page to speak with a Load Force Measurement expert. Whether you need product recommendations, technical assistance, or a custom solution, we’re here to help. Let’s build precision together
